Axon FMU 500 BP (Basic Plus) – 5-Axis Machining Center

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Automatic side window (right)

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Manual Tool Change on the Operator Side

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Chip conveyor

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Large Access Door for the Work Area: Efficient Setup

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Ergonomic control panel, swiveling to both operator sides

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All linear axes X/Y/Z equipped with Heidenhain glass scales as standard

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Hydraulic tool taper clamping for higher pull-in forces and precision

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Water-cooled spindle

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Kessler motor spindle with 14,000 rpm

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B/C axis – geared table with hydraulic clamping and circular encoders from Heidenhain for direct position measurement

Main Features

Our Axon FMU 500 BASIC PLUS is an extension of the FMU-Basic. It is a flexible 5-axis machine that is ideally suited for manufacturing complex parts in a single setup.

Our Basic Plus is capable of simultaneous 5-axis machining and is ready for your machining requirements.

The worktable features a faceplate with a diameter of 630 x 500 mm and a maximum table load of 250 kg.

The swivel axis, as a geared table, has a swivel range of -5° / +110°.

Our controls are Heidenhain TNC 640/7 and Siemens Sinumerik ONE, with the fastest calculation for simultaneous 5-axis milling.

Travel Paths
X-axis travel500 mm
Y-axis travel450 mm
Z-axis travel450 mm
Distance spindle nose – table150 – 600 mm
Diameter of the table clamping surfaceØ 630 x 500 mm
Max. Table load250 kg
Clamping slots (number x width x pitch)On request
Max. Workpiece sizeOn request
Machine accuracy VDI / DGQ 3441
Positioning accuracy0.006 / 300 mm
Repeatability0.004 mm
Axis resolution0.001 mm
Linear axis measuring system
Rotational axis measuring system
Heidenhain rotary encoder
Heidenhain direct encoder
Main spindle I – 12,000 rpm
Main drive ACDirect drive motor
Speed rangestepless – 14,000 rpm
maximum torque40% ED: 21 kW / 112 Nm
Spindle taperHSK 63 – A
Option: SK 40 DIN 69871
Tool Changer
Version with double gripper
Number of tools24 / 40
Tool diametermax. 80 mm
Tool diameter (adjacent pocket empty)max. 130 mm
Tool lengthmax. 300 mm
Tool weightmax. 6 kg
Axis drives
Axes X, Y, ZAC motors Siemens
Axes B, CAC motors Siemens
Travel speed
Rapid traverse in axesX, Y, Z 30 m/min
Max. speed B-axis25 rpm
Max. speed C-axis20 rpm
Acceleration X, Y, Z5 m/s²
Coolant system II – CTS (option)
Internal tool coolingDIN 69871 Form A / HSK-63
Coolant tank operating pressure200 l
Internal pressure20 bar
Machine Data
Operating pressure6 bar
Width (with scraper belt chip conveyor)3,439 mm
Length (without scraper belt chip conveyor)2,215 mm
Depth2,362 mm
Height2,900 mm
Control panel swivel radius1,486 mm
Transport dimensions L x W x HOn request
Weight6,300 kg
Total connected load23 kVA

Standard Accessories

  • Roller linear guides in all axes
  • Digital axis drives
  • Motor spindle
  • Chip conveyor
  • External coolant supply
  • Wash-down gun for the workspace
  • Air gun
  • Spindle blow-out system
  • Full Enclosure
  • Front door with large window
  • Automatic side window (right)
  • Data Interfaces: USB + Fast-Ethernet
  • Leveling elements and adjustment screws, workspace lighting
  • Operating manual and circuit diagram
  • Programming Manual
  • Operator tools

SINUMERIK ONE

The SINUMERIK ONE is rightly regarded as the benchmark in the premium CNC class. High CNC performance as well as flexibility and openness are the basis for virtually any machine concept. Powerful hardware architecture and intelligent control algorithms as well as drive and motor technology of the highest class ensure high dynamics and precision during machining

Heidenhain TNC 640 / 7

heidenhain-iTNC-640-small

For nearly 30 years, TNC controls have proven themselves in daily use on milling machines, machining centers, and drilling machines. This is due on the one hand to the workshop-oriented programmability and on the other hand to the compatibility of programs from the respective predecessor controls.

Technical Details

Machine Column and Basic Structure

The new 5-axis machining center as a Basic Plus variant is designed for complex manufacturing of intricate parts and molds in 5 axes.

AC motors in the rotary and swivel axes represent the latest development in highly dynamic machine tool construction as a geared variant. The machine frame consists of heavily ribbed “Meehanite cast iron”.

High dynamic load capacity of the machine and optimal accessibility with a larger working area and a small footprint.

Slides and Guides

The design enables fast and precise table guidance even under maximum load and guarantees the elimination of the “stick-slip effect”. Long service life with high maintenance-free operation as well as high rapid traverse and feed speeds are further advantages of this system.

You have a machine with the greatest possible stability and machining precision at your disposal. For the X, Y axes, the following are used as guide elements. and Z axis, high-precision linear guides are used.

All axes are driven by powerful digital AC axis drives. These are the most important prerequisites for contour-accurate milling results. Corresponding measuring systems from Heidenhain ensure high repeatability and positioning accuracy.

Tool Changer

The integrated automatic tool changer has a capacity of 40 tools. The tools are changed into the spindle via a double gripper during the tool change.

Tool selection is bi-directional via the shortest path.

The tool magazine is located outside the working area, thus optimally protecting the tools. The tool magazine can be loaded from the outside, directly at the front, and can therefore be carried out parallel to machining.

This significantly reduces machine setup times. It is essential to ensure that, in accordance with DIN 1940, only tool holders and tools with a balancing quality of G = 2.5 are used.

Air Pressure Compensation Tank

For the trouble-free operation of the machines, it is necessary, among other things, to ensure a stable compressed air supply. If several consumers are switched on simultaneously in the air network, this usually leads to a short-term pressure drop and possible shutdown of the running machine. These fluctuations are absorbed and compensated for by the additional pressure accumulator directly on the machine.

Calibration Software (Option)

Axon-5-U65X

For optimal milling results, all 5-axis machines must be calibrated at regular intervals. The correlation between the linear movements of the machine and the spatial shifts of the zero point due to the rotation and swiveling of the table axes make calibration essential.

As an alternative to time-consuming manual measurement and correction of individual axis values, we offer an optional system for automatic measurement and self-calibration of the machine. The calibration cycle runs automatically and the corresponding correction values are independently transferred to the control. Measuring the machine is completed in a few minutes.

Ergonomic Control Panel

The control panel in all machines can be adjusted in two planes (rotation and swivel).

This allows the machine operator to optimally adapt to any body height and guarantees fatigue-free programming.

Ball screw

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Your Axon Advantages

Since 2003, as a leading machine tool distributor, we have stood for transparency and trust.
Thanks to our exceptional machine portfolio, we are always ready for our customers’ challenging tasks.

We are reliable

Axon Services GmbH has been one of the leading machine tool distributors in Germany since 2003 and is your personal contact for all matters concerning machine tools. With well over 2000 satisfied customers, we are among the most reliable partners in machine tool distribution in Germany.

We think in solutions

The right product for every task with the best price-performance ratio. We supply standard machines for CNC turning and CNC milling. We round off our portfolio at the high end with Axon 5-axis machining centers and high-end Kitamura machine tools. These technical masterpieces stand up to any comparison in terms of precision and stability.

Together with you

A personal contact person will assist you from the initial detailed consultation to the successful machine installation. Upon request, we support you with our extensive range of products, financing, and services. With us, you receive everything from a single source and always personally.

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